Quality Control and Testing of Hydraulic Cylinders
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Quality Control
At Eurobalt Engineering, we have been manufacturing hydraulic cylinders since our company was founded. Hundreds of customers trust us to manufacture hydraulic cylinders for their machines and equipment. Therefore, we apply quality control at all levels of production and no batch of hydraulic cylinders leaves the factory without prior testing. Customer requirements for specific lifting capacity, pressure resistance and temperature performance can only be achieved through quality control. As a customer-oriented company, we use both mechanized complexes and the involvement of quality control engineers. This allows us to ensure that all cylinders in a batch are identical and comply with the common European normative standards and those of the customer for each individual order.
The high quality standards of our hydraulic cylinders are achieved through several stages of control, from the raw materials entering production to the finished product:
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Pre-production inspection: This process involves the inspection of incoming raw materials. Raw materials are inspected to ensure that the material meets standards and customer requirements. PPI helps establish production schedules and assures new customers that raw materials meet standards. Inspection is performed by our quality control engineers who analyze the material to ensure that it meets the standards of the material grade.
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Inspection during production: All hydraulic cylinders are made up of different parts. These are manufactured using different methods and in different production departments. Therefore, all these parts are inspected and marked at each stage of production. This way we always know when, where and by whom a part was made. If a defect is found, the cause and the defect itself are eliminated immediately. The parts are inspected again before the hydraulic cylinder is reassembled.
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Failure Mode and Effects Analysis: An FMEA analysis collects and analyzes as much data as possible. We analyze problems that occurred during the warranty period (if any). We predict problems that may occur during shipping or storage, various changes in the operating conditions of our products, and other possible factors. All of this data is entered into a special database and an overall analysis and prediction of failures is made. This allows us to predict failures and take action in advance. FMEA allows us to maintain an efficiency level of 99.4 percent for all hydraulic cylinder parts we produce.
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Seals and Quality Control: We source our seals from reputable suppliers with extensive manufacturing experience to ensure optimal performance. We consider the customer's seal preferences for all hydraulic cylinder production. If the customer delegates the seal selection to us, we use seals from Trelleborg or Hallite manufacturers. Once the seals are installed and the cylinders are assembled, we conduct a final quality control check to verify their proper functionality. If no visible leaks are found, the quality inspector monitors the packaging of the hydraulic cylinders as requested by the customer.
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To order hydraulic cylinder production, rely on our years of experience to design your equipment and trust us as a reliable partner. Avoid redundant production time and partner with us for a tailored solution that adheres to your specific needs. To order hydraulic cylinder production, rely on our years of experience to design your equipment and trust us as a reliable partner.
Send us your drawings and specifications so we can take over the production of hydraulic cylinders and become your trustworthy partner.
Eurobalt offer a variety of customization options for our hydraulic cylinders. Our experienced team is committed to providing you with high-quality products that meet your specific requirements and exceed your expectations. We offer custom piston diameters, stroke lengths, and mounting options to fit any application. Our cylinders are made with precision and durability in mind, ensuring long-lasting performance even in the most demanding environments. We have the expertise and resources to deliver products that meet your exact specifications.
Testing of Hydraulic Cylinders
Quality control ensures that our hydraulic cylinder production meets a high standard. The finished product undergoes testing to ensure it meets required pressure, operating temperature, and other parameters before being shipped to the customer. Quality control is a crucial step in production as the reliability and quality of the hydraulic cylinder forms the foundation of our production. Here are the standard testing procedures conducted in all Eurobalt facilities to instill confidence in our reliability as a partner and the dependability of our hydraulic cylinder manufacturing.
After verifying the quality of the assembly of the manufactured batch and performing the entire set of tests, we provide a 2-year warranty on all cylinders. The warranty period can be extended at the customer's request. All this is an additional guarantee for our customers that the cylinders purchased from our company are trustworthy.